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Agitated Thin Film Dryer (ATFD) — view 1
Agitated Thin Film Dryer (ATFD) — view 2
Agitated Thin Film Dryer (ATFD) — view 3
Agitated Thin Film Dryer (ATFD) — view 4
Wastewater Treatment Plant

Agitated Thin Film Dryer (ATFD)

High-speed agitated thin-film dryers converting concentrated slurries to dry, free-flowing salt cake.

100–10,000 kg/hr

Evaporation capacity

25–45%

Feed DS

≥ 95% dry solids

Product DS

Steam, 4–10 bar (g)

Heating medium

Overview

What is a Agitated Thin Film Dryer (ATFD)?

Bharti Enviro's ATFDs are the final drying stage in ZLD/MEE trains, converting 25–40% DS concentrate slurries into a free-flowing, dry salt powder suitable for secure landfill or resource recovery. The mechanically agitated rotor spreads feed as a thin film on a steam-heated vessel wall, achieving instantaneous evaporation and short residence times that prevent thermal degradation of heat-sensitive salts.

Key Features

  • Product DS ≥ 95% — suitable for direct landfill disposal or salt recovery
  • Short residence time (seconds) prevents thermal decomposition of salts
  • Stainless-steel 316L or Hastelloy C-276 wetted parts for corrosive streams
  • Integrated condenser recovers high-purity distillate for in-plant reuse

Technical Specifications

Engineering Parameters

Evaporation capacity
100–10,000 kg/hr
Feed DS
25–45%
Product DS
≥ 95% dry solids
Heating medium
Steam, 4–10 bar (g)
Rotor tip speed
3–6 m/s
MOC
SS 316L / Hastelloy C-276

Specifications are indicative. Final parameters confirmed during engineering review.

Gallery

Installation Gallery

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Agitated Thin Film Dryer (ATFD) — view 1
Agitated Thin Film Dryer (ATFD) — view 2
Agitated Thin Film Dryer (ATFD) — view 3
Agitated Thin Film Dryer (ATFD) — view 4
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Applications

Industries Served

Our Agitated Thin Film Dryer (ATFD) is deployed across a wide range of industrial and municipal applications.

ZLD salt-drying final stagePharmaceutical mother-liquor dryingChemical salt recoveryTextile wastewater dye/salt recoveryFood industry byproduct dryingETP high-TDS concentrate treatment

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